Sunday, September 29, 2013

The Main Benefits Of Modular Belt Conveyor Systems


Systems that utilize conveyor belts can be found in many places, such as shipping companies, factories, warehouses and more. They are generally used to move objects from one area to another easily and efficiently. Most modular units have a plastic belt in them that is made out of tiny parts that are connected and supported with rods. This is much different from the conveyors that have belts made of wire mesh or rubber because those belts only consist of one part. The modular design makes it easier to conduct repairs and switch out parts that become damaged or worn out instead of having to get a whole new belt.

Strength

One of the most useful benefits of having a modular belt for your conveyor is the increased strength and versatility. Unlike units that frequently need to be replaced, modular units have a belt that can be used for many years before they ever need to be swapped out. Separate components that comprise the belt can be replaced on an as-needed basis. For the most part, it is unlikely that you will need to replace the entire belt unless it becomes significantly damaged and fails to work properly.

Belts that are constructed of plastic are not as heavy as mesh belts, so they are simpler to install and replace. They also do not need to be cut or welded, unlike the mesh versions. Plastic conveyor belts are also resilient against humid conditions, high fatigue and are able to endure surface abrasion. All of these features help to make these belts last longer, which will allow you to get more use out of your modular conveyor.

Versatile Abilities

Because they are constructed from several plastic bricks that are connected with plastic pins, modular belts have an easily accessible assembly that allows for easy cleaning, drainage. This feature makes them ideal for tasks that require a hygienic environment, such as when working with food. This configuration supports good airflow and decreases the risk of contamination.

Restrictions

Many kinds of surfaces can be used to create modular belts. This versatility can make them ideal for a number of products and environments, but because they are made out of plastic, they are not good to use in areas of high heat. In these situations, wire mesh belts are the best choice because they are flexible and have the ability to resist heat.


Aligning a modular system with a plastic belt is a much simpler process than systems that use a wire mesh or rubber belt because these units are usually placed on a track. On the other hand, it does require more time to create a plastic belt or switch out the parts. Another drawback of plastic is that it can crack when having to support heavier weights. This problem can be avoided by using a higher grade of plastic. Fortunately, it is not hard to replace the cracked components once the crack is located.

Reduced Manufacturing Costs

Conveyors that are fitted with plastic modular belts don’t need heavy structures to support them because they are light in weight. These structures don’t create much friction either, which will make the work environment better, reduce manufacturing costs and solves any issues with wet wrappings.